Palm Oil Mill Stations
1. Station Bunch Reception:
as palm fruit unloading, cleaning, storage platform during palm oil mill processing, all hydraulic segmented discharge.
2. Sterilization Station:
the use of high temperature to cook soft fruit bunches and sterilization, easy to separate fruit bunches, soft fruit, increasing the humidity of the fruit, it is easy to take the oil but also to make verification easier separation of the core-shell, preventing enzymatic decomposition, to avoid elevated levels of free fatty acids.
3. Threshing Station:
strong vibrations through the fruit from fruit bunches separated.
4. Pressing Station:
There is also the steam heater in masher. The purpose of mashing is to separate the pulp and nut and crush the palm pulp. At the same time, the steam is used to cook the palm fruit and broke the cell of pulp. Because of cooking, sterilizing, threshing and mashing made the pulp soft and damage pulp cell structure, the palm pulp becomes soft and cell is broken. Then it is sent to continuous screw press. After pressing, oil palm fruit is divided into two parts: the mixture of oil, water and solid impurities, and the press cake (fiber and nut).The pulp stone separation obtained CPO and stone, press machine adopts the double screw helix continuous discharge and hydraulic, greatly improving production efficiency.
5. Kernel Station:
The extrued fiber pie enters air separation system after crushed to get separation of fibers and cores.
Crusher divided fruit core into palm kernel and shell after separated with fiber. Air separation and washing systems separate palm kernels and shells. Shells enters boiler system as fuel, and palm kernels are storage after drying.
through floating dry processing the fruit core and fibers separated. Fiber and other lighter stuff are blown appearance.
stone cracked open grain separation kernel and shell. In hydrocyclone, the use of kernel and core-shell particle proportion to their separation.
6. Clarification Station:
Machine-pressed crude oil first diluted with water washing, through settlement and filtration, the fiber material removed from the oil, and then carry out continuous settlement, the whole divided into two parts: oil and sediment. The oil and the sludge taken out separated (by 90% pure oil) is taken out of the oil containing 45%-55% of the water, sludge and other things.
Palm oil mil process of purification: oil purification process to improve palm oil purity.
Palm oil mil process of drying: continuous Vacuum drier with the oil out of the water, the water can be reduced to 0.1%.
7. Power House Station:
The use of diesel powered generators and turbine generators, more environmentally friendly energy production and electricity consumption to power.
8. Boiler Station:
Has a strong output, high thermal efficiency, stable and reliable operation, overload capacity, fuel, wide applicability, environmental protection and many other advantages. Water treatment: after setting, filtration, dosing and other processes to ensure that the water quality, but also to ensure oil quality.
9.Water Treatment Plant Station:
The use of remote substation technology, more energy, improve production efficiency.
Palm Oil Mill Plant Advantages:
◆Self-sufficient palm oil production, low production cost, low environmental pollution, recycling utilization of resource.
◆Palm oil mill plant adopts the most scientific palm oil processing equipment configuration, using mechanical oil pressing technology, make successfully extraction of palm oil from palm fruit.
◆Palm oil milling process plant covers three major plants of crude palm oil pressing plant, water treatment plant and power supply plant.
◆The entire palm oil process is totally environmental protective, low energy consumption, and low production cost.
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